Pump Drive F600
Specialist AC drive
 
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Simple, reliable flow control

Applications involving the flow of water demand extreme reliability and low energy consumption. Available in IP20 and IP65 packages, Control Techniques’ F600 drive, part of the newly introduced Specialist series of industry-specific drive technologies, builds on our company’s five decades of drives expertise, delivering precise, dependable flow control.

Everything you need is baked into the drive itself. The F600 packs all of the features you’ll need, presented using terminology you’ll understand. This isn’t a generic drive with pump features tacked on; it’s a dedicated, specialist pump drive, designed from the ground up to deliver the reliability and efficiency you need. 

Introducing the specialist Pump Drive

 

The perfect mix of application-specific features developed into a single solution

Speaks your language
The F600 drive is tuned to suit your every need, optimised for minimal setup time yet sacrificing none of the flexibility. Whatever the challenge, our dedicated approach to clear parameter naming and structuring ensures we not only have the answers, but in a format you’ll understand.
Energy savings, unlocking the potential
On average, 85% of a pump’s life-cycle cost is attributed to its energy consumption, therefore, optimising the energy usage can mean a significant reduction in the total cost of ownership. The F600 drive thrives on delivering more efficient ways of operating your variable torque application. You’ll see the benefits in reduced running costs and lower energy requirements.
Total control
The F600 can also control the most efficient motors available, meeting IE5 efficiency levels, such as the Nidec Leroy Somer Dyneo+ hybrid permanent-magnet motor. With all of this combined, the F600 is your best choice to save you money every day.
Engineered for your application
The F600 Pump Drive offers a host of dedicated features including dry-run prevention, pipe fill, pump cleaning, over-cycling protection and level switch control. A range of different control modes covering single pumps and also different parallel pump configurations make Control Techniques’ F600 a truly versatile solution.
Free 5 year warranty*
To share our confidence in the reliability of Control Techniques, drives in the F600 range are eligible for Control Techniques’ extended warranty, at no extra cost. It is a testament to our exceptional track record for reliability, giving you total peace of mind that your investment is protected and your site will continue to run uninterrupted.
*Warranty terms and conditions apply.

 

High power drives - whatever the size of your pump, we can control it.

 

Highly efficient pre-engineered motor control system

Control Techniques knows that reliability and efficiency are game changers for pump systems. Either a standalone compact product to fit in your existing system or a Free Standing Drive with a small footprint will support to optimise your motor efficiency.

Light weight, but no light weight!

The F600 is available with Control Techniques' larger frames too, which not only offer 500 kW of power in a single module, and 130 kg is up to 60 kg lighter than competitor drives, but its small footprint, only 295 mm width, and pre-engineered accessories make it easy to install even in a 400mm wide panel or retrofit in industry-standard cubicles.

No extra engineering required

The DFS Series High Power Freestanding Drives is a pre-assembled cabinet that fits in reduced space with all necessary system components included. However, flexibility is a strong point here, and understanding that every system requests your own configuration, we are happy to integrate: load switch, fuses, fan, line and sharing chokes or filters as your specifications require. The cabinet can also come with a door mounted HMI with Real-Time Clock, for easy set-up and maintenance.

Thanks to the dedicated online configurator, getting a quote and ordering is as simple as can be. Furthermore, we can ship your Freestanding drive to you with a very short lead time, saving weeks on typical industry standards.

 

Pump Drive F600 IP65

 

The Pump Drive F600 offers a full IP65 solution with exactly the same dedicated pump features & capabilities as the standard models.

IP65 provides protection from total dust ingress and low pressure water jets from any direction, making it a simple choice for harsh environments and the outdoors*. The Pump Drive F600 is now one of the most protected drives on the market, maximising pump uptime and productivity, while cutting maintenance costs.

Standard and High IP drives

The High IP drive will already be familiar to users of the F600, with all the same features that make commissioning effortless. The Hand-Off-Auto keypad with the built-in real-time clock is still available, sealed, and the protective casing has been designed with easy servicing and usability in mind. This new variant enables customers to use both standard and high IP drives for the same project, so there is no longer any headache with mixing-and-matching vendors or product feature sets, making project qualification straightforward.

Save on installation

The F600 High IP drive is enclosed in a sturdy, protective yet light casing, providing a compact solution. This not only allows easy integration in harsh environments but wall mounting close to the pump reduces installation costs, through:

  • No cabinet required
  • Shorter cable lengths
  • Less labour time/cost to install drive

 

Free 5 year warranty

To share our confidence in the reliability of Control Techniques, the Pump Drive F600 High IP product is also eligible for Control Techniques’ extended warranty, at no extra cost. 

*Shading from direct sunlight is required
Warranty terms and conditions apply.

 

Features

Unmatched total cost of ownership, with innovative protective features and extended equipment life

The F600 has comprehensive pump and motor protection features which minimise unplanned downtime, improving overall effectiveness and guaranteeing better value for money. Bring true resilience to your application and easily ride-through component failures.

Automatic error recovery

In the unlikely event of detecting an error with your pump, the F600 has the ability to dynamically recover and resume normal operation.

Limit protection

If the feedback exceeds the limits defined for your application, the F600 has the ability to raise an alarm or stop the drive to protect your equipment and preserve its lifetime.

Transducer loss protection

In the event of losing connection to the transducer, the F600 can stop, continue to run at a fixed speed or ignore the fault depending on the application requirements.

Fire mode

Fire mode allows the drive to disable all trips and to continue to run uninterrupted during emergency events if the application requires.

 

Save on energy through a wide range of energy features

The F600 is 98% efficient, meaning very little energy is lost in power conversion.

Even more, the real savings potential gets unlocked by the F600’s built-in features that can further reduce energy consumption:

Low load savings 

The F600 helps maximise energy savings when demand is low. Activing Control Techniques’ leading-edge Low Load Power Saving function, the drive dynamically reduces the voltage applied to reduce losses in the motor and make the system more efficient.

Sleep mode

When demand falls below a specified set-point the drive will automatically enter sleep mode and restart itself once demand rises above the set-point. Not only does this greatly reduce the amount of energy consumed, it also saves on equipment wear to preserve its lifetime.

  

The F600 features optimised control for your flow applications

 

Pipe fill

Prevent spikes in pressure at start-up using a controlled ramp, to protect your piping system and the pump itself.

Dry-run prevention

Prevent the pump running dry by checking the load against a threshold; with flexible configurations to dynamically adjust output, set an alarm or stop the drive.

Over-cycling protection

Optimise drive, motor and pump sizing, and regulate pump wear by limiting the number of start-stops per hour. Flexible configurations allow to dynamically alter cycling reference limits, set an alarm or stop the drive when a limit is reached.

No-flow detection

Where there is no-flow or low-flow, the F600 drive can automatically enter sleep mode to save energy, based on the feedback of a pulsed flow transducer, or triggered by a flow switch, or detected by the software alone.

Cleaning

Live, continuous monitoring of the system is used to trigger an automatic drive-based cleansing cycle to clear the pump impeller and help avoid maintenance costs on cleaning pump blockages.

Level switch control

Level switches provide critical protection for tanks in the event of the level reaching a “high” switch, whereby the pump is stopped, or a “low” switch, whereby the pump is started, to ensure pumping within tank levels.

 

Pump control modes | flexible support for every system

 

Single pump

Control Techniques’ Single Pump mode is an effective and versatile variable speed control solution for maintaining a constant set-point in a single pump configuration.

  • Fire mode allows the drive to disable all trips and to continue to run uninterrupted during emergency events if the application requires

Cascade

Cascade mode allows the F600 to operate with up to 4 assist pumps to aid the primary pump when required.

  • Energy usage is optimised whereby the assist pumps are only enabled when demand reaches sufficient levels.
  • Assist pumps are used alternately to apply uniform wear and increase pump availability.
  • Over-cycling protection for assist pumps to control the number of starts and stops per hour.
 f600-cascade

Multi-leader

Complete control of your application with up to 3 x F600 drives and maximum energy savings with these variable frequency drives running parallel.

  • The Multi-leader drive configuration provides redundancy and removes the need for a PLC
  • The “lead” drive is automatically cycled to apply uniform wear
  • If the “lead” drive loses its transducer, it can access the transducer feedback from another F600 in the system over Ethernet
  • Dynamic re-selection of “lead” pump if a pump is taken out of service or develops a fault

Download the brochure for detailed features and specifications

 

Software

  Connect - intuitive commissioning software
Connect is our latest drive configuration tool for commissioning, optimising and monitoring drive/system performance.
Download

Pump Drive F600 ratings guide

200/240 Vac ±10%
Drive Normal Duty
Max
continuous
current (A)

Motor shaft
power (kW)

Motor shaft
power (hp) 
F600-03200066A10
6.6
1.1
1.5
F600-03200080A10
8
1.5
2
F600-03200110A10
11
2.2
3
F600-03200127A10
12.7
3
3
F600-04200180A10
18
4
5
F600-04200250A10
25 5.5 7.5
F600-05200300A10
30 7.5 10
F600-06200500A10
50 11 15
F600-06200580A10
58 15 20
F600-07200750A10
75 18.5 25
F600-07200940A10
94 22 30
F600-07201170A10
117
30
40
F600-08201490A10
149
37
50
F600-08201800A10
180
45
60
F600-09202160A10
216
55
75
F600-09202660A10
266
75
100
F600-09202160E10
216
55
75
F600-09202660E10
266
75
100
F600-10203250E10
325
90
125
F600-10203600E10
360
110
150
380/480 Vac ±10%
Drive
Normal Duty
Max
continuous
current (A)
Motor shaft
power (kW)
Motor shaft
power (hp)
F600-03400034A10
3.4 1.1
1.5
F600-03400045A10 4.5
1.5
2
F600-03400062A10 6.2
2.2
3
F600-03400077A10
7.7
3
5
F600-03400104A10
10.4
4 5
F600-03400123A10
12.3 5.5  7.5
F600-04400185A10
18.5
7.5
10
F600-04400240A10
24
11
15
F600-05400300A10 
30
15
20
F600-06400380A10
38
18.5
25
F600-06400480A10
48
22
30
F600-06400630A10
63
30
40
F600-07400790A10
79
37
50
F600-07400940A10
94
45
60
F600-07401120A10
112
55 
75
F600-08401550A10
155
75
100
F600-08401840A10
184
90
125
F600-09402210A10
221
110
150
F600-09402660A10 
266 132
200
F600-09402210E10
221 110
150
F600-09402660E10
266 132
200
F600-10403200E10
320
160
250
F600-10403610E10
361
200
300
F600-11404370E10
437
225
350
F600-11404870E10
487
250
400
F600-11405070E10
507
280
450
380/480 Vac ±10%
Drive
Normal Duty
Max
continuous
current (A)
Motor shaft
power (kW) 
Motor shaft
power (hp)
F600-12404800TU0
608
315
500
F600-12405660TU0
660
355
550
F600-12406600TU0
755
400
650
F600-12407200TU0
865
500
700
500/575 Vac ±10%
Drive
Normal Duty
Max
continuous
current (A)
Motor shaft
power (kW)
Motor shaft
power (hp)
F600-05500039A10
3.9
2.2
3
F600-05500061A10
6.1
4
5
F600-05500100A10
10
5.5
7.5
F600-06500120A10
12
7.5
10
F600-06500170A10
17
11
15
F600-06500220A10
22
15
20
F600-06500270A10
27
18.5
25
F600-06500340A10
34
22
30
F600-06500430A10
43
30
40
F600-07500530A10
53
37
50
F600-07500730A10
73
45
60
F600-08500860A10
86
55
75
F600-08501080A10
108
75
100
F600-09501250A10
125
90
125
F600-09501550A10
155
110
150
F600-09501250E10
125
90
125
F600-09501500E10
150 110 150
F600-10502000E10
200 130 200
F600-11502480E10
248 175 250
F600-11502880E10
288 225 300
F600-11503150E10
315 250 350
500/690 Vac ±10%
Drive
Normal Duty
Max
continuous
current (A)
Motor shaft
power (kW)
Motor shaft
power (hp)
F600-07600230A10
23
18.5
25
F600-07600300A10
30
22
30
F600-07600360A10
36
30
40
F600-07600460A10
46
37
50
F600-07600520A10
52
45
60
F600-07600730A10
73
55
75
F600-08600860A10
86
75
100
F600-08601080A10
108 
90
125
F600-09601250A10
125
110
150
F600-09601500A10
150
132
175
F600-09601250E10
125
110 
150
F600-09601550E10
155
132
175
F600-10601720E10
172
160
200
F600-10601970E10
197
185
250
F600-11602250E10
225
200
250
F600-11602750E10
275
250
300
F600-11603050E10 
305
280
400

Normal duty operation only

Suitable for pump applications, with a current overload requirement of 110% for 60 s*.

Conformance

  • IP20 / NEMA1 / UL TYPE 1 *UL open class as standard, additional kit needed to achieve Type 1
  • IP65 / NEMA4 / UL TYPE 12 rating is achieved on the rear of the drive when through panel mounted
  • *Frame size 9D, 9E, 10D and 10E achieve IP55 / NEMA 4 / UL Type 12
  • Ambient temperature -20 °C to 40 °C (-4 °F to 104 °F) as standard. Up to 55 °C (131 °F) with derating
  • Humidity 95 % maximum (non-condensing) at 40 °C (104 °F)
  • Altitude: 0 to 3000 m (9900 ft), derate 1 % per 100 m (330 ft) between 1000 m (3300 ft) and 3000 m (9900 ft)
  • Random Vibration Tested in accordance with IEC 60068-2-64
  • Bump Tested in accordance with IEC 60068-2-29
  • Sinusoidal Vibration Tested in accordance with IEC 60068-2-6
  • Mechanical Shock Tested in accordance with IEC 60068-2-29
  • Storage temperature -40 °C to 55 °C (-40 °F to 131 °F) or up to 70 °C (158 °F) for short-term storage
  • Electromagnetic Immunity complies with EN 61800-3 and EN 61000-6-2
  • With onboard EMC filter, emissions comply with EN 61800-3 (category C3)
  • EN 61000-6-3 and EN 61000-6-4 with optional footprint EMC filter
  • IEC 60146-1-1 Supply conditions (category C1 or C2 depending on rating)
  • IEC 61800-5-1 (Electrical Safety)
  • IEC 61131-2 I/O
  • EN 61000-3-12 with optional line reactor
  • UL 508C (Electrical Safety)

 

Dimensions

Frame size
Dimensions    Weight
  mm (HxWxD)
in (HxWxD)
kg (lb)
3 382 x 83 x 200
15.0 x 3.3 x 7.9
4.5 (9.9)
4 391 x 124 x 200
15.4 x 4.9 x 7.9
6.5 (14.3)
5 391 x 143 x 200
15.4 x 5.6 x 7.6
7.4 (16.3)
6 391 x 210 x 227
15.4 x 8.3 x 8.9
14 (30.9)
7 557 x 270 x 280
21.9 x 10.6 x 11.0
28 (61.7)
8 803 x 310 x 290
31.6 x 12.2 x 11.4
50 (110.2)
9A 1108 x 310 x 290
43.6 x 12.2 x 11.4
66.5 (146.6)
9E/10E 1069 x 310 x 290
42.1 x 12.2 x 11.4
46 (101.4)
9D/10D

Rectifier
355 x 310 x 290
---------------------
Inverter
773 x 310 x 290

Rectifier
15.8 x 12.2 x 11.4
-----------------------
Inverter
30.4 x 12.2 x 11.4
 
11E
1242 x 310 x 312
48.9 x 12.2 x 12.3
63 (138.9)
12T
1750 x 295 x 526
68.9 x 11.6 x 20.7
130 (287)

*For more detailed information please see technical documents.


Keypads


KI-HOA Keypad RTC (Supplied as standard*)
The KI-HOA Keypad RTC provides Hand-Off-Auto control. The display presents up to four lines of real text with multilanguage translation, enhancing clarity and increasing ease of use. A battery operated real-time clock allows scheduling of run and off periods and adds accurate time stamping to diagnostics to aid rapid fault resolution.
 
Remote HOA Keypad RTC
Remote mountable keypad, allowing flexible mounting on the outside of a panel (meets IP54/NEMA 12). The keypad offers Hand-Off-Auto control and can present up to four lines of real text with multi language translation, enhancing clarity and increasing ease of use. Battery operated real-time clock allows scheduling of run and off periods and adds accurate time stamping to logged events, aiding diagnostics.

KI-485 Adaptor
This adaptor can be fit in place of the drive keypad and provides additional ports to communicate via RS485. The adaptor is commonly used for programming the drive.

 

System integration modules - communications


SI-BACnet IP
The new SI-BACnet IP option module provides enhanced control and maximum efficiency in building automation systems, ensuring accurate and co-ordinated operation to boost occupant comfort.

SI-POWERLINK 
Connects Unidrive, Commander, Digitax and the Pump Drive families to all POWERLINK networks. SI-POWERLINK serves applications ranging from simple open-loop systems through to those demanding precise motion control. The protocol is based upon standard Ethernet and provides a solution for real-time Industrial Ethernet to satisfy the requirements of industrial automation and process control.

SI-Ethernet
External Ethernet module that supports EtherNet/IP and Modbus TCP/IP and has an integrated web server that can generate emails. The module can be used to provide high speed drive access, global connectivity and integration with IT network technologies, such as wireless networking. To use multiple F600 drives in Multi-leader mode in a parallel pump system, each F600 drive must have an SI-Ethernet module fitted.

SI-EtherCAT
SI-EtherCAT allows F600 to connect and interface with EtherCAT networks.

SI-PROFINET
SI-PROFINET allows F600 to communicate and interface with PROFINET PLCs and networks.
SI-PROFIBUS
PROFIBUS interface module PROFIBUS-DP (Decentralized Peripheral) interface module enables follower connectivity. It is possible to use more than one SI-PROFIBUS or a combination of SI-PROFIBUS and other option modules to add additional functionality such as extended I/O, gateway functionality, or additional PLC features.

SI-DeviceNet
DeviceNet networking system interface module enables follower connectivity. It is possible to use more than one SIDeviceNet or a combination of SI-DeviceNet and other option modules to provide additional functionality such as extended I/O, gateway functionality, or additional PLC features.
SI-CANopen
CANopen interface module supporting various profiles, including several drive profiles.
MCi200
Second processor, providing advanced customisation using standard IEC61131-3 programming languages.

MCi210
Adds to the MCi200 with a dual port Ethernet interface directly on the processor and additional I/O

 

Additional I/O and NV media cards


SI-I/O
Extended I/O interface module to increase the number of I/O points on a drive. Provides additional: 4 x Digital I/O, 3 x Analogue inputs (default)/Digital inputs, 1 x Analogue output (default)/Digital input, 2 x Relays.

    SmartCard
Smartcard
The optional Smartcard memory device can be used to back-up parameter sets, as well as copying them from one drive to another
  SD Card Adaptor
Conversion device that allows an SD card to be inserted into the Smartcard slot, for parameter cloning and application programs

*For higher cost efficiency, F600 can be supplied without a keypad.
Please specify your preference when ordering.

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